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Water Recycle Automatic Plastic Basket Washing Machine For Food Processing Factory

Automatic crate washer serves central kitchens, meat and pickled food plants for continuous basket cleaning. Three-stage high-pressure spray removes residual grease thoroughly to avoid cross-contamination. Full SUS304 stainless steel conforms to global food hygiene norms. PLC variable speed adapts varied baskets, closed circulating water saves over 70% water cost. Single-worker operation replaces multiple manual cleaners, cutting labor expense and helping factories smoothly pass international sanitation audits.
 
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What is a basket washing machine?

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     Automatic crate washing machine is continuous industrial cleaning equipment specially designed for plastic turnover crates, food trays and storage baskets widely used in food processing plants, central kitchens and frozen food factories. Constructed with full SUS304 stainless steel, it features three-section cleaning workflow including alkaline degreasing, hot water rinsing and final fresh water flushing via multi-angle high-pressure spray nozzles. Driven by variable frequency conveying chain, the machine automatically finishes feeding, full-surface decontamination and discharging without repeated manual handling. Built-in circulating filtration system recycles cleaning water to slash water and detergent waste remarkably. It replaces 4~7 manual workers and ensures consistent cleaning effect to remove hidden food residues and grease inside crate gaps, effectively preventing cross-contamination of raw materials. Standardized basket sanitation helps factories satisfy international food safety audit standards and expand export business. As essential supporting equipment for automated food production lines, it cuts comprehensive operating cost and improves overall workshop hygiene efficiently.

Usage Introduction

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                                                            Application scenarios

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Basket Washer

The difference between manual and machine

   Manual crate cleaning needs 4–7 workers to soak, scrub and rinse baskets one by one. Cleanliness varies greatly; grease and food scraps remain stuck in crate corners, triggering raw material cross-contamination and product waste. Open random washing wastes massive water and detergent, while long-time manual scrubbing scratches baskets and shortens their service life. High daily labor cost keeps raising factory operating expense, and unstable sanitation often leads to failed factory audits and heavy fines.

   Automatic washer only requires one attendant. Three-stage all-round high-pressure spray removes hidden dirt thoroughly for unified cleanliness. Closed circulating water cuts over 70% water consumption, and gentle conveying avoids basket damage. Continuous high-speed cleaning eliminates crate backlog and smooths production flow. Stable hygiene helps factories pass global inspections effortlessly, cutting hidden losses on labor, wastage and fines and bringing lasting profit growth.

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​Machine parameters

Parameter Item

Specific Data

Full Machine Dimension

6200×1350×1720 mm

Effective Cleaning Width

520 mm

Total Installed Power

18.5 KW

Rated Voltage

380V 50Hz(Customizable 220V/415V)

Number of Water Tanks

3 independent separated water tanks

Single Tank Volume

650 L per tank

Working Capacity

800~1200 crates per hour

Conveying Speed

0.3~1.2 m/min(VFD stepless adjustable)

Main Material

Whole machine SUS304 food grade stainless steel

Cleaning Temperature

Hot water 45~85℃ adjustable with electric heating

Water Recycling Rate

≥72% via multi-layer filter circulation system

Required Operators

1 person for feeding & inspection

Applicable Crate Size

Max 600×400×300 mm standard plastic turnover basket

Certification

CE & ISO9001 available

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Company Profile

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      ​Founded in Zhucheng, Shandong, China, Shandong Zeko Machinery Co., Ltd. is a professional manufacturer specializing in food processing machinery and complete production line solutions. The company integrates research and development, manufacturing, sales, and after-sales service, providing equipment for meat, vegetable, fruit,seafood, and snack food processing industries. With a skilled technical team, strict quality control system, and years of industry experience, Zeko Machinery delivers reliable, efficient, and customized solutions to customers worldwide. Its products are manufactured using food-grade stainless steel, ensuring durability, hygiene, and stable performance. The company offers OEM and ODM services, supporting customized designs to meet different production requirements. From washing, cutting, dewatering, drying, frying, and packaging equipment to fully automated processing lines, Zeko Machinery helps customers improve productivity, reduce labor costs, and achieve higher profitability. With competitive pricing, professional technical support, and a comprehensive after-sales service network, the company has earned the trust of customers across North America, Europe, Southeast Asia, and many other international markets.

Our Advantages

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FAQ

Q1: What kinds of containers can this crate washing machine clean?

A: It is applicable for standard plastic turnover crates, food storage trays, meat containers, vegetable baskets and logistics packing boxes used in central kitchen, frozen food and pickled food factories. Customized modification is available for special-sized non-standard baskets.

Q2: How many workers are required to operate the whole washing line?

A: Only 1 operator is needed to place crates on the feeding inlet and inspect finished output, replacing 4~7 manual cleaning workers largely to cut long-term labor expense.

Q3: Does this machine save much water compared with manual washing?

A: Yes. Equipped with three independent water tanks and closed circulating filtration system, over 70% cleaning water can be recycled, greatly reducing daily water and detergent consumption.

Q4: Can the equipment adjust running speed to fit different dirt levels of baskets?

A: Supported. It adopts PLC variable frequency speed control system on control cabinet, users can flexibly set conveyor speed according to heavy oil residue or light-stain crates to guarantee stable cleaning result.

Q5: Is the machine compliant with international food safety standards for export factory audit?

A: Full machine adopts SUS304 food-grade stainless steel, available with CE & ISO certification. Standard high-temperature spray cleaning meets HACCP hygiene requirements to help factories smoothly pass global third-party sanitation inspection.

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