 |
| Quantity: | |
|---|---|
1. High-Efficiency Chopping and Mixing
The Bowl cutter combines high-speed rotating blades with a large-capacity bowl, allowing rapid and uniform chopping, mixing, and emulsifying. This chopper mixer ensures consistent product texture, ideal for sausages, minced meat, and pâtés. Its efficient design reduces processing time and energy consumption while maintaining excellent product quality, making it a preferred choice for industrial food processing.
2. Versatile Meat Emulsifying Function
Equipped with adjustable blade speeds and bowl rotation, this Meat emulsifier adapts to different meat types and moisture levels. It can finely emulsify or coarsely chop ingredients according to production needs, ensuring precise control over texture and moisture. The versatility allows manufacturers to produce a wide range of processed meat products with consistent quality.
3. User-Friendly Operation and Control
The Bowl cutter features an intuitive control panel for easy adjustment of blade speed, chopping time, and bowl rotation. Operators can quickly set optimal parameters for various recipes. The chopper mixer design ensures safe and convenient use, reducing labor intensity while improving production efficiency.
4. Durable and Easy-to-Clean Construction
Made of high-quality stainless steel and food-grade materials, the Bowl cutter resists corrosion and wear. Its modular design allows rapid disassembly for cleaning and maintenance. Smooth surfaces and rounded edges prevent food residue accumulation, meeting strict hygiene standards for industrial food production.
5. Energy-Saving and Low Noise
The machine’s high-efficiency motor and optimized blade design minimize energy consumption while delivering high output. The Meat emulsifier operates quietly, reducing workplace noise pollution. This combination of performance and efficiency makes it a sustainable choice for modern food factories.
6. Wide Industrial Applications
This chopper mixer is suitable for chopping, mixing, and emulsifying meat, poultry, vegetables, and other food ingredients. Its Bowl cutter design ensures uniform processing without damaging product structure, providing a reliable solution for high-capacity industrial food processing and commercial kitchens.
Model | ZB20 | ZB40 | ZB80 | ZB80(Frequency conversion) | ZB125 | ZB125(Frequency conversion) |
Production capacity(kg/pan) | 15 | 30 | 60 | 60 | 90 | 90 |
Power(kw) | 4.1 | 5.1 | 13.58 | 10.48 | 13.98 | 1.98 |
Number of cutting die(piece) | 3 | 3 | 6 | 6 | 6 | 13-66 |
cutting die revolutions(rpm) | 1480/2960 | 1480/2960 | 1480/2960 | Infinitely variable speed | 1480/2960 | Infinitely variable speed |
Cut pan speed(rpm) | 9 | 7 | 7/16 | 12/16 | 7/16 | 12-16 |
Size of the host(mm) | 780600850 | 11008301080 | 182013801260 | 182013801260 | 202014501300 | 202014501300 |
The total weight(kg) | 600 | 1000 | 1400 | 1400 | 1800 | 1800 |
The transmission way | Double speed | Double speed | Double speed | Energy saving variable frequency | Double speed | Energy saving variable frequency |
Specific application scenarios of chopper mixer
1. Meat processing
Chopping and mixing machine is a key equipment for meat production, which is widely used in the production of sausage, ham sausage, Rice-meat dumplings, meat pie, lunch meat and other products. By using a high-speed rotating chopper to slice meat into delicate minced meat, the emulsification effect, elasticity, and delicacy of the product can be significantly improved, while also increasing the yield. Meet industrial production needs in large meat processing plants.
2. Pre made dishes and central kitchen
In prefabricated vegetable factories and central kitchen scenes, chopper mixers are used to quickly make various fillings, sauces, and semi-finished products. The vacuum chopper reduces oxidation through a negative pressure environment, increasing the water retention rate of meat filling to over 85% and significantly improving the taste of the product. A standard chopper can meet the centralized catering needs of chain restaurants and provide restaurants with a rich selection of dishes.
3. Processing of aquatic products
The chopper is suitable for deep processing of aquatic products such as fish and shrimp, and is used to make fish balls, fish tofu, shrimp paste, fish mince products, etc. Through high-speed cutting and emulsification, aquatic products can form a delicate paste like structure, enhance their elasticity and water retention, and improve yield and product quality.
4. Processing of fruits, vegetables, and seasonings
The chopper can be used for crushing and processing vegetables, fruits, nuts and other ingredients, and producing products such as fruit and vegetable puree, fruit and vegetable juice, nut sauce, etc. In seasoning production, spices, seasonings, etc. can be mixed and chopped evenly to ensure the accuracy and stability of seasoning. By adjusting the blade speed and cutting time, multi-stage processing from rough cutting to fine emulsification can be achieved.
5. Bean products and pastry processing
The chopper is used in the processing of soy products to make products such as thousand page tofu, fish tofu, and bean paste filling. It can chop the bean raw materials into a delicate paste. In pastry making, it can be used to make stuffing such as steamed stuffed buns, dumplings, Wonton, etc., to quickly cut and mix the ingredients and improve production efficiency.
6. Catering Industry and Cafeteria
Hotels, restaurants, canteens and other catering establishments use chopper mixers for daily processing of meat and vegetables, which can quickly produce various fillings and seasoning sauces. The small chopper is suitable for scenarios such as food processing laboratories and school canteens, meeting the needs of small-scale production.
7. Pet food processing
The chopper is used in pet food production to make minced meat pet food. It can chop meat, vegetables and other raw materials into a delicate state suitable for pet consumption, improving the palatability and nutrient absorption rate of the product.
Guidelines for using the chopper mixer
Power on preparation: Check the safety of the power circuit and confirm that the chopper and knife cover are well sealed. Before feeding, ensure that the cutting tools are securely installed and the idle testing equipment runs smoothly.
Standardize feeding: Materials should be added in batches according to the principle of "large before small, slow before fast", and the total weight should not exceed the rated capacity. Avoid mixing with foreign objects such as hard bones and protect the cutting tools.
Operation process: After starting, gradually increase the speed from low speed to the required speed for the process. The vacuum chopper needs to be vacuumed first to improve the emulsification effect and yield of minced meat.
Process monitoring: Pay attention to the material status through the observation window, and control the cutting time and temperature.
Safety point: It is strictly prohibited to open the knife cover or reach inside during operation. When cleaning, maintaining, or adjusting the knife, the power must be completely cut off to ensure safety.
Cleaning and maintenance: Rinse immediately with warm water after use to prevent residue from drying out. Regularly add food grade lubricating oil to bearings and other moving parts.
Fault response: In case of abnormal vibration or noise, immediately stop the machine for inspection. Common issues such as tool wear and loose bearings require timely replacement or tightening.
Daily management: Establish equipment usage and inspection records, regularly check belt tension and tool sharpness to ensure production continuity and product quality.
A: Abnormal noise occurs when the cutter shaft rotates, mainly due to damage to the spindle bearing or excessive weight difference of the cutter. The solution is to replace the spindle bearing and check that the weight difference between the two blades of each blade group should be less than 2 grams, otherwise the tools need to be re ground.
A: The inability of the chopper to operate may be caused by various reasons: motor reversal or wire reversal, severe wear of the worm pulley or belt, locking of the lower sliding bearing of the worm gear shaft due to lack of oil, and severe wear of the gear teeth of the reducer. It is necessary to inspect and replace the relevant components to ensure the normal operation of the equipment.
A: When this situation occurs, check whether the expansion sleeve tightening screw on the blade cover shaft is loose. The solution is to tighten the expansion sleeve and set screws to ensure that the knife cover can be opened and closed normally, avoiding affecting the normal operation of the equipment.
A: Damaged sealing gasket or excessive loading can cause material leakage in the chopper. The solution is to replace the damaged sealing gasket and pay attention to controlling the feeding amount to avoid overfilling. Regularly check the wear of sealing components and replace vulnerable parts in a timely manner.
A: Low and medium speed can start, but high speed does not operate or the contactor makes a flashing sound, which may be due to low control voltage. Need to adjust the control power supply to achieve a voltage of around 240V. At the same time, check if the power switch has tripped and perform a reset operation if necessary.
